General description
3-in-1 filling monoblock, combined with rinsing, filling and capping. It is innovated and designed in the requirement of still pure water and mineral water, on the bases of introducing, digesting and absorbing advanced technology from Germany and Italy.
Flow chart:
Water Treatment System: Raw water--Pump--Silica Sand Filter--Active Carbon Filter--Precision Filter--Reverse Osmosis--UV Sterilizer--Ozone Generator--Finished Water Tank
Filling & Packing Part: Bottle unscrambler (or connected with blowing machine directly)--Air conveyor--Washing,Filling,Capping 3 in 1 Machine--Light Checker--Blow Dryer--Dater Printer--Lableing Machine--Packing machine--Stock
Rinser:
- The rotary wheel is a fully stainless steel welded structure.
- The machine applies unique overturning bottle clamp, which is an innovation of our company. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp. Made of SUS304 stainless steel, this bottle clamp is hygienic and durable.
- The high efficiency atomizing spay nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water.
- All sliding bushes of lifting device use Igus (Germany) anti-corrosion maintenance free bearing.
- The rinser is driven by driving system positioned inside machine frame via gear transmission.
- Transfer starwheel
- Made of stainless steel of superior quality.
- Equipped with bottle jam protection device.
Filler:
- Rotary wheel fully made of stainless steel SUS 304.
- Gravity filling method.
- Filling valves are made of SUS316L.
- Filling valves are reasonably structured with accurate filling.
- Bottles go up and down in the function of cam through elevator, to process filling with contact to bottle-mouth.
- Level of cylinder is controlled with float-ball.
- Filler is driven through gears inside the machine frame.
- Link-wheels in rinser, filler and capper are transported in ringed support of bottle-neck.
Capper:
Capper is the machine with highest precision, influence very much with the stability and reliability of the filling monoblock. Our capper features as follows:
The equipment is designed and used the technology of Arol from Italy, most advance technology in the world, developed with the experience of asepsis filling machine. For example, I) extruding wheel (main part to control the stability when sealing), uses the technology of Arol. Kinematical and kinetic design of the wheel by experts improves the stability and credibility of the equipment. II) Sealing faucet (main part to control the credibility of sealing), is improved by experts with the design of alnico. Besides the magnetic contortion variation device, there is variation dial which makes variation more easily. The benefit of this design is not only it can set the contortion, but also it makes contortion more precise and credible, and reduces inferior.
Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism.
Cap distributing chute is equipped with a photocell switch to stop the capper when there is no cap inside the chute.
The capper is equipped with inlet bottle detection switch.
Centrifugal way of cap arranging is adopted to reduce damage of caps.
A cap inspecting system is applied to control on-off of elevator.
Company Profile
FAQ
FAQ
1. A: Are you factory?How many workers do you have?
B: Yes,we are factory. our factory is located in zhangjiagang near from shanghai. We have about 50 workers in our factory.
2. A: What about after sale service?
B: 12months of electrical part and 18months of mechanical part after machine installed and running normally.
3. A: What about installation?
B: Our engineer can be sent to your country. but customer should pay the air tickets and 100usd as salary per person per day. besides, customer should arrange the accommodation for them during the trip.
4. A: What do we do if we encounter problem about the machine ?
B: Show us the picture or video of the problem. If the problem is from small machine, we will send you solution by video. If the problem is from large machine, our engineer will go to your factory (customer will pay the fee during the trip).
5. A: How can you control the quality and delivery?
B: All our machines will be tested before packaging. wooden packaing is strong and safety for long delivery.
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